Tuesday, April 15, 2008

Exhaust Manifolds

Too many of these. Between the mismash of mounting tabs and collectors, it's hard to find the best one of the bunch. Maybe #2 is what I'll use. It's probably from a 2000cc engine.














The rest...ebay?

These are all different and I wonder what their history is. I'll post to the 311s.org and see of those folks know.














Brakes clean-up and teardown

Must rebuild the brakes since the insides are an unknown. If there's rust, better to know before trying unsuccessfully to stop going into turn one.














A before look of the front brake assy...















Front Dunlop/Sumitomo Disc...Not pretty. I really Hope it isn't rusted inside because they are over $280 a pair.
















Cleaned the caliper....and clear coated with high temp paint.


Pulled the pistons apart. Good thing I did because they were starting to rust. I hand worked the inside surfaces with 1200 grit paper to remove as mush rust and pitting as possible. Now reassembled, clean, and ready to be re-mounted and filled with fluid.














Rear drums. Cast Aluminum with a steel insert brake surface.
Before...

And after. I may repaint these black since the Panasport rims are silver.


Next is rebuilding the rear brake piston assemblies.

Back Finally !!!!

After much time moving into the new house (last July...sheesh!), the car is finally being worked on again in earnest.

Much to my surprise, I was fortunate enough to hook up with Joe again at TopTechMotorsports to check the engine over. It had been sitting for some time who knew what evils lie inside after the precedence made with first motor tradgedy.
Fantastic bonus was that Joe built that motor many moons ago. Man he knows alot !!!! Good thing I had him review it because the dizzy was out 180 degrees. Rest seems good for a race season. Tranny is looking good too and reportedly has special German syncros in it. I dunno what that means, but someday I'll know the difference they make.
I installed a different clutch pack that was part of the original lot of parts from the car buy. I think it'll be a good change.

Lightened Flywheel for quicker revs out of the corners



Old / New clutch option. Note the backing place is very different. (Besides the rust)












Got tranny cleaned and ready.
















Inside of the bell housing showing clutch arm and thow-out bearing. Both lookin' good.












Good looking motor...needs a tranny :-)















Flywheel attached. Used the Blue treadlock here and on the clutch pack bolts.













Flywheel and clutch pack in place. Just add tranny.











4 Bolts and it ready for install. But the rest of the car isn't :-(